Industrial RO Plants – Advanced Water Purification Solutions
EKA Synergy Projects, are a trusted industrial RO manufacturer in Bangalore, offering high-performance industrial RO plants tailored to your specific water treatment needs. Whether you require clean water for manufacturing, cooling towers, or process reuse, our systems ensure consistent quality and compliance
What Is an Industrial RO Plant?
An Industrial RO Plant (Reverse Osmosis Plant) is an advanced water treatment system that purifies water through a semi-permeable membrane, effectively removing up to 99% of dissolved salts, harmful chemicals, heavy metals, and biological contaminants. These systems are essential for industries that rely on clean, process-ready water.Unlike domestic units, RO plant industrial systems are built for high flow rates, continuous operation, and rugged performance under challenging conditions. As one of the top reverse osmosis plant manufacturers, we design our plants to deliver consistent water quality that meets your industry’s technical and safety standards.
Why Industrial RO Plants Are Essential
- Prevent scaling and corrosion in boilers and machinery
- Improve product quality in food, pharma, and chemical sectors
- Enable water recycling and zero-liquid discharge systems
- Reduce dependency on inconsistent municipal or borewell sources
- Ensure regulatory compliance with pollution control norms
How Our RO Plants Work
EKA Synergy Projects, our expert team of reverse osmosis plant manufacturers custom-builds each system using high-performance components, smart automation, and industry-specific engineering standards. Here’s how our industrial RO plants work, step by step:
1. Pre-Treatment – First Line of Defense
Before the water reaches the membranes, it undergoes rigorous pre-filtration to remove physical and chemical impurities that could damage the RO system.
- Multi-Grade Sand Filters – Trap suspended solids, turbidity, and debris
- Activated Carbon Filters – Remove chlorine, odor, color, and organic compounds
- Water Softeners – Reduce hardness and prevent scale formation in downstream equipment
This ensures longer membrane life and improved efficiency.
2. High-Pressure Pumping
In this stage, a high-pressure pump pushes pre-treated water through the RO membranes at 10–20 bar pressure. This pressure differential allows only clean water molecules to pass through, leaving contaminants behind.
- Energy-efficient pumps used in our RO plant industrial systems reduce operating costs
- Flow rates and pressure are precisely controlled for each application
3. RO Membrane Filtration
This is the heart of the system. Our industrial RO plants use spiral-wound polyamide membranes that can remove:
- Up to 99% of TDS (Total Dissolved Solids)
- Heavy metals like lead, arsenic, and mercury
- Bacteria, viruses, and harmful pathogens
- Salts, nitrates, sulfates, and fluorides
Only pure, permeate water passes through the membrane, ensuring water quality that meets industrial specifications.
4. Post-Treatment (Optional & Customizable)
Based on your industry and water usage, we integrate advanced post-treatment solutions:
- UV Disinfection – For microbial control in pharma and food-grade water
- Ozonation – For chemical disinfection in beverage and textile industries
- Remineralization Filters – Add essential minerals back for drinking applications
5. Reject Water Management
The concentrate (reject) stream is managed efficiently to meet environmental regulations.
- Reject water can be routed to Zero Liquid Discharge (ZLD) systems
- We offer wastewater recovery options to reduce water loss
- Discharge meets PCB and local effluent norms
Common Applications of RO Plant Industrial Systems
Our industrial RO plants are engineered to deliver high-performance water purification across diverse operational needs:
Fixed Pricing with No Cost Overruns
Prevent scale, corrosion, and downtime by using RO-treated water for industrial boilers and steam systems.
Cooling Tower Makeup Water
Reduce blowdown, scaling, and chemical usage in HVAC and process cooling systems with clean RO water.
Process Water for Manufacturing
Custom-built RO plant industrial systems deliver high-purity water for electronics, chemicals, pharma, textiles, and more.
Wastewater Recycling
Our reverse osmosis plants help industries treat and reuse wastewater, cutting costs and meeting discharge regulations.
Laboratory or Pharmaceutical-Grade Water
Produce ultra-pure water that meets stringent quality standards for biotech, R&D, and clinical labs.
Drinking Water for Commercial or Industrial Facilities
Ensure safe, clean, and TDS-free water for employees, factories, hotels, and large institutions.
Types of RO Plants We Offer
| Type | Capacity Range | Applications |
|---|---|---|
| Commercial RO Plants | 100–1000 LPH | Offices, schools, commercial kitchens |
| Industrial RO Plants | 1000–20,000+ LPH | Factories, power plants, ETP/STP reuse |
| Containerized RO Systems | Custom-built | Remote sites, large-scale units |
| Zero Liquid Discharge (ZLD) | Integrated option | Industries with strict discharge rules |
Industries We Serve with Our Industrial RO Plants
Our advanced industrial RO plant systems are tailored to serve a wide range of industries that demand high-purity water and consistent quality.
Pharmaceuticals & Biotech
We supply RO plant industrial systems designed for ultra-pure water production, meeting stringent regulatory standards (USP, WHO-GMP, etc.).
Food & Beverage Manufacturing
From bottled water to food processing, our reverse osmosis plant manufacturers ensure hygiene-compliant, taste-neutral water solutions.
Textiles & Dyeing Units
Our RO plants help reduce water hardness, color, and chemical content, enabling reuse and helping textile industries meet effluent norms.
Automotive & Ancillaries
Ideal for radiator water, surface coating, and process cleaning. Our industrial RO plants minimize scale and corrosion risks.
Electronics & Semiconductor
Precision RO systems for ultra-pure water used in chip manufacturing, display cleaning, and PCB processing.
Hospitals, Labs & Institutions
We provide clean, bacteria-free water for medical devices, pathology labs, and healthcare sterilization processes.
Why Choose EKA Synergy Projects for Your RO Plant?
As one of the leading reverse osmosis plant manufacturers, we deliver turnkey RO plant industrial solutions that are performance-driven and built to last.
Custom-Built RO Plants Based on Feed Water Quality
We conduct in-depth water testing and TDS analysis to tailor each RO system to your industry’s specific requirements.
Advanced Automation & Monitoring
RO plants come with TDS sensors, pressure gauges, and flow meters integrated into smart control panels with real-time data logging.
End-to-End Service & AMC Support
From installation to post-sales support, our team offers complete assistance, including Annual Maintenance Contracts for long-term reliability.
In-House Industrial RO Plant Design & Fabrication
Our experienced engineers design, build, and install every system in-house—ensuring quality, precision, and on-time delivery.
Compact, Skid-Mounted Systems
Space-saving modular designs allow for quick installation, easy access, and simplified maintenance.
Frequently Asked Questions – Industrial RO Plants
1. What is an industrial RO plant used for?
An industrial RO plant is used to purify water by removing dissolved salts, heavy metals, bacteria, and chemicals. It’s essential for industries like pharmaceuticals, food & beverage, and textiles.
2. What’s the difference between commercial and industrial RO plants?
While both purify water using reverse osmosis, industrial RO plants are built for higher volumes, 24/7 operation, and can handle more complex water sources.
3. How do I choose the right capacity for my RO plant?
We perform a detailed water analysis and assess your usage to recommend the best RO plant industrial system—ranging from 500 LPH to 50,000+ LPH.
4. Are your RO plants customizable?
Yes. As one of the top reverse osmosis plant manufacturers, we build fully customized systems including pre-treatment, post-treatment, and automation features.
5. How much does an industrial RO plant cost?
Prices vary based on flow rate, input water quality, and additional systems like UV, ozone, or remineralization. Get in touch for a quote tailored to your needs.
6. Do you offer after-sales support or AMC?
Absolutely. We provide installation, training, maintenance, and Annual Maintenance Contracts (AMC) for long-term system performance.
7. Can your RO systems handle wastewater recycling?
Yes. Our RO plant industrial systems are designed for zero-liquid-discharge and partial or full wastewater recovery depending on application.
8. What kind of maintenance does an industrial RO system need?
Regular cleaning of membranes (CIP), filter replacement, and sensor calibration are part of routine maintenance—covered under our AMC.
9. Is your RO plant compliant with industry standards?
Yes, our systems are ISO-certified and designed to meet CPCB, PCB, and industry-specific compliance needs.
10. How long do RO membranes last in industrial plants?
With proper pre-treatment, RO membranes last 2–3 years on average. Performance depends on water quality and operating conditions.